Production

The company Brötje Schaumtechnik GmbH & Co. KG only produces order related.
A worldwide unique, fully-automatic production plant is available for this and enables us to guarantee fast delivery times. Comprehensive quality control ensures our customers are highly satisfied.

Poured into mold /

The advantages over roll product

The initially liquid latex is foamed by us and then filled into specially developed moulds in which it is vulcanized with steam. We use this process to produce anatomically shaped SBR foam parts for a wide range of requirements. The tedious punching process and the resulting punched edges and waste are not an issue with our molded parts. There is also no need for time-consuming regrinding.

The Moldmaking

All moulds, from the sample mould through to the production mould, are made in-house. This ensures a high degree of precision and speed.
Our mould warehouse currently holds around 15,000 moulds for all kinds of different moulded parts. If a customer is looking for a specific article, we check first whether we have a matching article in our existing product range. If not, we can develop an exclusive article for you to your own requirements.

Models

In the first step, a sample mould is produced, based on the customer‘s ideas and requirements. Most of this work is done at the computer. This sample mould is then used to produce the initial casts from contourex® foam. We then send the prototype samples to the customer to check and approve. Only when the customer is satisfied do we build the corresponding production moulds for series production.